|

Why Automation Inspection Systems Are Critical for Electric Vehicle Manufacturing

January 22, 2024

Safety trumps all other concerns in the automotive industry, and electric vehicle manufacturing is no exception. However, safety can also introduce complexity, and the complexity of today’s vehicles – particularly EVs – is such that manufacturers are no longer able to rely on traditional sample or audit-based inspection methods.

Fast, 100% inspection of devices has become a requirement, while inspection accuracy and tolerance demands are also increasing. Fortunately, the latest advancements in technologies like 3D solder paste inspection (SPI)3D automated optical inspection (AOI) and 3D CT automated X-ray inspection (AXI) are helping manufacturers meet tough requirements.

Let’s take a look at why SPI, AXI, and AOI machines are becoming indispensable for electric vehicle manufacturing.

Addressing the growing complexity of EVs and the “intelligent vehicle” 

The United States Department of Transportation (DOT) instituted the Intelligent Vehicle Initiative (IVI) in 1997 to help drivers operate their vehicles more safely with assistance from in-vehicle systems. This has led to the proliferation of systems like ADAS (Advanced Driver Assistance Systems) that help reduce the impact of human error in vehicle operation.

In tandem with this, automotive electronic assemblies are growing in density and complexity. Top-of-the-line automated inspection systems, like the ones Omron offers, feature AI-assisted defect detection capabilities for the critical components on the PCBA, including LEDs, BGAs, power devices, high-speed, through-hole and press-fit connectors.

“We’re seeing a marked increase in the manufacturing, tolerance and quality pressures placed on our automotive manufacturing partners. This is driving new demand for 100% inspection of more products and more advanced inspection capabilities,” says Brad Ward, Technical Manager for Omron’s Advanced Sensing & Inspection Solutions.

Reliability is key for manufacturers’ peace of mind in avoiding vehicle recalls. “Omron is providing solutions to address this demand and ensuring that the products we all use and depend on each day are being built to high quality standards in order to deliver years of safe, reliable operation,” says Ward.

Important_Links_Bar.jpg

https://automation.omron.com/en/us/blog/ev-manufacturing-inspection-systems-division

3D CT AXI White Paper

Related Articles

Network Infrastructure Featured Product Spotlight

PBUS 14 Panduit logo 400

This webinar presented by Beth Lessard and Keith Cordero will be highlighting three Panduit solutions that will optimize network equipment and cabling to ensure that your spaces are efficiently and properly managed to support ever-evolving business needs of today and beyond. Products that will be featured include PanZone TrueEdge Wall Mount Enclsoure, Cable Managers, and Adjustable Depth 4-Post Rack.

REGISTER HERE


Editor’s Pick: Featured Product News

Siemens: SIMOVAC Non-Arc-Resistant and SIMOVAC-AR Arc-Resistant Motor Controllers

The Siemens SIMOVAC medium-voltage non-arc-resistant and SIMOVAC-AR arc-resistant controllers have a modular design incorporating up to two 12SVC400 (400 A) controllers, housed in a freestanding sheet steel enclosure. Each controller is UL 347 class E2, equipped with three current-limiting fuses, a non-load-break isolating switch, and a fixed-mounted vacuum contactor (plug-in type optional for 12SVC400). The enclosure is designed for front access, allowing the equipment to be located with the rear of the equipment close to a non-combustible wall.

Read More


Sponsored Content
Electrify Your Enterprise

Power is vital to production, and well-designed control cabinets are key. Allied Electronics & Automation offers a comprehensive collection of control cabinet solutions including PLCs, HMIs, contactors, miniature circuit breakers, terminal block connectors, DIN-rail power supplies, pushbutton switches, motor starters, overloads, power relays, industrial Ethernet switches and AC drives engineered to keep your operations running safely, reliably and efficiently.

Learn more HERE.


Products for Panel Builders